Analysis and Consultation Services Hydrotex®
Lubricant Products Operation and Plant Surveys Fuel and Oil Analysis Environmental Benefits |
Operation and Plant Surveys - Lubrication's Impact on Plant Profitability. The proper selection of lubricants will improve overall profitability.
- Utilities - proper lubricants, viscosity and friction modification can reduce amperage and power losses to heat up to 10%
- Maintenance - up to 30% reduction can be achieved with superior lubrication
- Overhead - reduce spare parts inventory and reduce labor with extended drain oils
- Depreciation - equipment lasts longer than depreciated life putting more money to the bottom line
HYDROTEX® Energy Savings Worksheet |
| Customer |
Dairy Manufacturer |
Current |
|
Hydrotex |
| |
Mobil Oil |
|
Gear Oil |
| Machinery ID |
Westphalia Separator |
SHC 630 |
|
931 ISO 220 |
| Unit Amps= |
38.86 |
|
35.51 |
| Volts)= |
480 |
|
480 |
| (Single or 3 Phase) |
|
|
|
| 3 phase Kilowatts kW = (amps x volts x 1.76) / 1000 = |
33 |
|
30 |
| Hours of Operation per interval= |
4000 |
|
4000 |
| LFx hr x day x wk |
(50% x 24hr x 7day x 52 weeks) |
|
|
|
| Cost per KwH (from historical billing data)= |
$0.0750 |
|
$0.0750 |
| Electrical Cost per Interval= |
$9,849 |
|
$9,000 |
| Savings |
$849 |
Or |
8.6% |
|
|
|
| Operation Information: |
Date/Hrs. = |
7/10/2001 |
|
7/12/2001 |
| Sullair comp. |
Gauge = |
|
|
|
| Clamping/Hold = |
|
|
|
| Injection = |
|
|
|
| Back = |
|
|
|
| note: |
|
|
|
| Air Comp oil temps. (deg. F): |
|
|
|
| Remote = |
|
|
|
| note:Flushed twice with Hydrotex® Comp. Flush |
|
|
|
| Ambient temperature/humidity: |
Temp. = |
104 |
|
98 |
| Humidity= |
|
|
|
| note: |
|
|
|
| Part/machine information: |
Part No. = |
|
|
|
| Cycle time= |
|
|
|
| Shot size = |
|
|
|
| note: |
|
|
|
| Other perti |
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|
|
| Hydrotex Lubrication Consultant: |
|
|
Date: |
|
HYDROTEX® Energy Savings Worksheet |
| Customer |
Meat Processor, TX |
Current |
|
Hydrotex® |
| |
Hydraulic Oil |
|
Hydraulic Oil |
| Machinery ID |
Sullair Air Compressor |
Sullube 32 |
|
6KP - 46 |
| |
250 Hp |
|
|
|
| Unit Amps= |
240 |
|
220 |
| Volts)= |
480 |
|
480 |
| (Single or 3 Phase) |
|
|
|
| 3 phase Kilowatts kW = (amps x volts x 1.76) / 1000 = |
203 |
|
186 |
| Hours of Operation per interval= |
5766 |
|
5766 |
| LFx hr x day x wk |
(66% x 14hr x 7day x 52 weeks) |
|
|
|
| Cost per KwH (from historical billing data)= |
$0.0300 |
|
$0.0300 |
| Electrical Cost per Interval= |
$35,071 |
|
$32,148 |
| Savings |
$2,923 |
Or |
8.3% |
|
|
|
| Operation Information: |
Date/Hrs. = |
7/10/2001 |
|
7/12/2001 |
| Sullair comp. |
Gauge = |
|
|
|
| Clamping/Hold = |
|
|
|
| Injection = |
|
|
|
| Back = |
|
|
|
| note: |
|
|
|
| Air Comp oil temps. (deg. F): |
230 |
|
190 |
| Remote = |
|
|
|
| note: Flushed twice with Hydrotex Comp. Flush |
|
|
|
| Ambient temperature/humidity: |
Temp. = |
104 |
|
98 |
| Humidity= |
|
|
|
| note: |
|
|
|
| Part/machine information: |
Part No. = |
|
|
|
| Cycle time= |
|
|
|
| Shot size = |
|
|
|
| note: |
|
|
|
| Other pertinant information |
|
|
|
| Hydrotex Lubrication Consultant: |
|
|
Date: |
|
HYDROTEX® Energy Savings Worksheet |
| Customer |
Grain Processing Plant |
Current |
|
Hydrotex® |
| |
Texaco |
|
Systems I |
| Machinery ID |
Dodge TXT size 1 |
220 |
|
220 |
| Unit Amps= |
51 |
|
46 |
| Volts)= |
480 |
|
480 |
| (Single 3 Phase) |
|
|
|
| 1 phase Kilowatts kW = (amps x volts) / 1000 = |
|
|
|
| 3 phase Kilowatts kW = (amps x volts x 1.76) / 1000 = |
43 |
|
39 |
| Hours of Operation per interval= |
8424 |
|
8424 |
| LF x hr x day x wk |
|
|
|
| Cost per KwH (from historical billing data)= |
$0.0300 |
|
$0.0300 |
| Electrical Cost per Interval= |
$10,888 |
|
$9,821 |
| Savings |
$1,067.49 |
Or |
9.80% |
|
|
|
| Operation Information: |
Date/Hrs. = |
10/18/2002 |
|
10/18/2002 |
| Sullair comp. |
Gauge = |
|
|
|
| Clamping/Hold = |
|
|
|
| Injection = |
|
|
|
| Back = |
|
|
|
| note: |
|
|
|
| Air Comp oil temps. (deg. F): |
171 |
|
156 |
| Remote = |
|
|
|
| note: Flushed twice with Hydrotex Comp. Flush |
|
|
|
| Ambient temperature/humidity: |
Temp. = |
67 |
|
67 |
| Humidity= |
|
|
|
| note: |
|
|
|
| Part/machine information: |
Part No. = |
|
|
|
| Cycle time= |
|
|
|
| Shot size = |
|
|
|
| note: |
|
|
|
| Other pertinant information |
|
|
|
| Flushed with 10% essentialube. Run for two weeks. |
|
|
|
| Hydrotex Lubrication Consultant: |
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|
Date: |
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| |
